We supply a range of ceramic core production equipment from state-of-the-art material mixing systems right through to core finishing equipment.
As well as supplying equipment we also supply every aspect of the technology required to successfully run these processes.
We supply only the best in ceramic core material mixing equipment that has been designed to match the requirements of our bespoke materials. Our ceramic core material mixers have been fully optimised to deliver the best in material and product performance.
We supply a number of different options when it comes to injection moulding machines for your ceramic core process, from 6 tons to 150 tons with several add on options, each injection machine is capable of generating more then £1.5M of ceramic cores per annum and is delivered with associated ceramic core process technology.
Before we deliver your kiln we ensure that it is tested and throughly inspected using our ceramic core process technology. We have the ability to ship kilns globally. The kilns we supply are designed to work best with our range of ceramic core materials.
Our sagger unpack booths are ideal for the safe, reliable and efficient unpacking of saggers post firing. All units come complete with a fan, filters and sealed LED lighting, the optimum solution for your ceramic core process.
Our impregnation systems are designed for optimum impregnation performance and operator safety, all of our systems can be designed with or without vacuum capability to suit your ceramic core process.
Our holding pots are ideal for keeping your ceramic core material stable, all of our holding pots come with vacuum and continuous stirring capability to optimise your ceramic core process technology. Material is easily transferred from our mixing systems to our holding pots. Tank capacity ranges from 100 kg up to 500 kg.
Our tool and platen temperature control units are used for maintaining the temperature within ceramic core tools and ceramic injection machine platens. We provide a variety of sizes and specifications to suit your ceramic core production equipment.
If the product mix and volume are suitable then its time to consider adding automation to your ceramic core production equipment. Our customers have reported yield improvements of over 15% through the use of automated injection moulding.
We install a world class ceramic core process with outstanding ceramic core production equipment, however we still recommend that every ceramic core is subjected to a detailed visual penetrant inspection, through the use of our tanks this process is optimised and output is increased by up to 80%.
We provide finishing drills that give your operators complete control over the ceramic core finishing process, with fully adjustable speeds and pedal operation you can look forward to precise finishing and a low maintenance piece of equipment, a key piece of ceramic core process technology.
We provide you with the latest ceramic core process technology in terms of CNC systems. Not only do we provide the machine but we offer help with programming and training.
We supply a range of surface grinders and associated fixtures, surface grinders are the perfect addition to your ceramic core production equipment for the accurate and repeatable removal of injection sprues.
We supply a range of optical CMM's including bridge gantry, horizontal arm and Optical CMM's, each machine is tailored to your ceramic core process and your production environment, we also support with CMM programming.
We supply specialist equipment for the 3D measurement of ceramic cores ranging from a few mm up to ceramic cores of 850 mm in length. The system provides a range of measuring tasks from simple 3D scanning through to full colour mapping to CAD.
If your customers require you to impregnate or apply a coating to your ceramic cores then you will need a good quality oven with good temperature control, our ovens are best in class when it comes to ceramic core process control.
Our wax applicator is a unique system that allows you to apply wax to the surface of your ceramic cores in a consistent and controlled manner, ideal for replacing the old fashioned eyedroppers and tins of melted wax with a ceramic core process that is precise and consistent.
Our outstanding bench microscopes really excel in the low magnification range for very detailed inspection of ceramic cores. It's patented optical technology allows operators to sit more comfortably, wear glasses and have freedom of head movement.
As well as delivering a fully optimised turnkey ceramic core process we also provide the option of having a complete core removal system installed and validated. Our core leaching autoclaves provide the ideal solution for the safe, reliable removal of ceramic cores.
Complete process instructions from start to finish, everything you need to know and understand in order to manufacture a consistent ceramic core material.
Injection moulding process technology and instructions, includes optimised settings based on part size, design and complexity.
There are a number of different firing programs available based on material selection, part size and tolerance.
We supply a complete process training document for the safe, reliable and consistent unpacking of saggers post firing.
We provide you with the latest technology in terms of CNC systems for your ceramic core process, not only do we provide the machine but we also provide training on programming and fixture design.
The finishing of ceramic cores requires dedication and skills something that is normally developed over a number of years, through the use of our process guides this time can be reduced by up to 60%.
Impregnation and the coating of ceramic cores is a key element of ceramic core process technology, we provide all the required process settings and technology for the consistent impregnation and coating of ceramic cores.
Ceramic core waxing is a skill that is developed over time, we have created process guides and training packs that cut this learning curve significantly.
"Quality is remembered long after the price is forgotten" Ensuring you have a robust inspection process is critical for several reasons. We supply a full set of process instructions to cover all core complexitys.