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Premixed Ceramic Core Material

Premixed ceramic core material is a mixture of powders, binders, and various additives. Premixed ceramic core material is a novel engineering solution that allows users to produce ceramic cores using a globally approved ceramic core material without the need to acquire the material formulation, source sometimes up to 14 raw materials from across the world and to run a protracted material blending and mixing process. Premixed ceramic core material also negates the requirement for material mixing equipment and the associated costs of maintaining this equipment.

The premixed ceramic core material can be added directly to either a medium or high-pressure injection moulding machine, the material is then melted for a short period of time before it is ready to be used.

There are 15 proprietary blends of premixed core to choose from each designed around core complexity, core size, intended casting application and intended alloy use.

Medium Pressure Premixed Ceramic Core Material

Material NameCasting ProcessCore SizeCore ComplexityCompatible Alloys
CCSPM419EquiaxSmall l MediumSimpleSteel l Superalloy
CCSPM420Equiax l Directional SolidificationAnyMediumSteel l Superalloy
CCSPM421Directional Solidification l Single Crystal Small l MediumMedium l ComplexSteel l Superalloy
CCSPM422Directional Solidification l Single Crystal LargeMedium l ComplexSteel l Superalloy
CCSPM423AluminiumSmall l MediumMedium l ComplexAluminium to 850oC
CCSPM424AluminiumMedium l LargeSimple l MediumAluminium to 850oC
CCSPM425Equiax l Directional Solidification l Single CrystalAnyAnyReactive Alloys
CCSPM426TitaniumAnyAnyTitanium
CCSPM427AluminiumSmall l MediumMedium l ComplexAluminium to 950oC

Technical data sheets and test bars are available upon request

High Pressure Premixed Ceramic Core Material

Material NameCasting ProcessCore SizeCore ComplexityCompatible AlloysBase Material
CCSHPPM01Equiax l Directional SolidificationSmall l MediumSimpleSteel l SuperalloySilica
CCSHPPM02Equiax l Directional Solidification l Single CrystalAnyComplexSteel l SuperalloySilica
CCSHPPM03Equiax l Directional Solidification l Single CrystalAnyComplexSteel l SuperalloySilica l Zircon
CCSHPPM04Equiax l Directional SolidificationLargeSimpleSteel l SuperalloySilica l Zircon
CCSHPPM05Single CrystalAnyComplexSteel l SuperalloySilica l Zircon
CCSHPPM06Equiax l Directional SolidificationAnyAnySteel l SuperalloyAlumina

Technical data sheets and test bars are available upon request