Manufacturing your own ceramic cores is now possible through the installation of our turnkey ceramic core production process.
We install a world class ceramic core process at a location of your choosing - we provide everything you need to produce the most challenging ceramic cores on the market today.
We guarantee your success through the utilisation of the Ceramic Core Solutions Turnkey production process.
The ceramic core material formulation is one of most important aspects of the entire process, each turnkey installation includes at least one complete material formulation that encompasses a full list of ingredients, the specific measures of each ingredient, and our recommended raw material supplier . It is possible to purchase raw materials from us during the early stages of process deployment or until you have established a robust supply chain.
Very similar to that of the ceramic core material formulation, the turnkey process installation includes at least one impregnation formulation that includes the full list of ingredients, specific measures of each ingredient and recommended raw material suppliers. We can supply raw materials separately until you have established a robust supply chain.
Selecting the right equipment to operate your ceramic core manufacturing process is vital to your success and we use our many years of experience in order to design and supply the very best equipment. All the equipment supplied as part of a turnkey process installation is delivered pre-programmed with all the required settings and parameters.
You have the materials and the equipment and now the key is bringing those aspects together to produce world class ceramic cores. Process instructions are supplied for each individual manufacturing process including key settings for required equipment. Each process instruction is written in a step by step format with colour images for ease of understanding.
Through several years of working with a multitude of ceramic core consumers we have developed a list of not only the required equipment but also the most operator friendly equipment to ensure that each core is comprehensively inspected as it moves through your process and then ultimately into the customers process.
We supply you with a comprehensive tooling support process that provides information and processes on key design features, tooling specifications, documentation, procurement and a comprehensive list of approved suppliers based on ceramic core geometry and complexity.
The turnkey ceramic core package includes the supply of all the required consumables you will need to successfully deploy and run your process and most importantly ensure you deliver the very best in product quality, a slight error in consumable specification can make a significant difference to the outcome of your final product, you will also be provided with a list of approved suppliers and product details to enable you to source your own requirements in the future.
If your team members have no experience of manufacturing ceramic cores then this is not a problem. We provide process, product and technology training in our state of the art ceramic core facility in the UK or if preferred we can provide training at your location. Our training program covers all aspects of ceramic core manufacturing and process control, we work with your team on each of the manufacturing processes until they are capable of running and monitoring the process unsupervised.
We support you from the initial concept of your project right through to product validation, in some cases we have even worked with our customers customer to ensure successful deployment of our turnkey process. This support is available to you throughout the project delivery and if desired the support can be continued long after the project has been completed.